Either the device driver or the filesystem wasn't >4GB aware. It took about a week to get the disk filled enough to reach the 4GB mark, and at that point the beginning of the drive got corrupted.
The result is that you lost the RDB (partitioning info) and probably the first partition was overwritten.
disk/misc/check4gb is quite useful when figuring out if everything is set up correctly.
To reinitialize the HDD you probably need to "initialize" it (just as if you'd be adding a new, blank HDD).
Or alternatively the HDD just died.