Since the PSU doesn't seem to power on (even with the fuse in - the fan doesn't come on either) I should test the rails with the power applied, if I'm looking for voltage, right? And, I'll use the resistor to emulate a load.
Yes, you will have to test for voltage (the DC rails) with the power ON, BE CAREFUL. Nicola Tesla always kept one hand in his pocket while testing to kepp dangerous voltages away from his heart. Many of the components, heat sinks, traces, etc will have dangerous line voltage on them! You may have decided that going inside the PS box is not worth the risk. No harm done.
When testing the supply, I would load all rails simultaneously with resistors. Lets revisit those loading resistors. Using Ohm's Law, a 30 ohm - 5W resistor will load the 12 V rails, both the + and the -, with 0.4 amps. MAKE SURE all rails are rated (read the tag on the PS box) for more current than what the loading resistors will draw! If not, adjust the resistance values UP accordingly. The +5 VDC rail could typically take a 15 Ohm - 5W resistor.
If you are getting outside of your comfort zone, google Ohm's Law. You could also run these tests first on a known-to-be-good PS from a disposable PC and monitor how it behaves.
PS fans are often powered by the +12 VDC rail rather than the 120 VAC line.
I'm taking the PSU out of the computer and will, from this point on, only be working on it on my bench until everything checks out (which may take a while. This started as such a simple fix. Waaaaaaaaahh!)
This has come up many times in the recent past. There are many links to modifying PC supplies to Amiga 3000s use on this site. If your supply is confirmed dead, maybe this route would have more valor.
Re: those capacitors... all that hot snot holding them in place!! How do you safely remove that gunk to get to the capacitors?
Carefully and with the power OFF!
