I've located the jumper and trace, for the trace I just have to cut the trace on the top side of the board with a thin point hobby knife right? or is there something on the bottom of the board too?
I may have been wrong about J500 - it's okay to try it first with it still closed, and open it if it doesn't see the extra 512K as chip. Yes, you only need to use a hobby razor (X-Acto) to cut the thin trace between the two halves, but be careful not to cut too deeply (multi-layer PCB). There's nothing below/underneath you have to mess with - mobo removal not required! If you need to reconnect it, just blob some solder between the two points, and you're good to go.
DF0 - a chinon drive has a real hard time recognising a disk inserted. I had to insert the one amiga formatted disk I have 3 times before it recognized it at all.
I had a similar problem with my internal A4K drive. I was able to clean it out, and paid particular attention to the small switches used to detect /diskchange and /write protect . Dust or corrosion makes the switch a bit flaky. A cotton swab and some isopropyl alcohol got it going. Just "swamp" the switch with the alcohol and press the switch a few dozen times to work out the gunk. While you're in there, use the swab to clean the heads. If that doesn't fix things, then it may be a matter of drive alignment (Google it).
You may also want to make sure you've got the right floppy cable in there, and that J301 is closed (DF1: internal). The cable should have DF0 on the untwisted connector, set as drive 0, and DF1 should have the twist at pins 4-6, and be set to drive 1.
Win XP won't format a floppy under 1.44
You need to open up a command prompt and use:
FORMAT A: /F:720 /U /S
where "/F" = format as, "/U" = to hell with the undelete crap, and "/S" = copy system files to make it boot (if needed). If you're trying to format an HD as a DD, then you'll have to cover the HD hole on the disk (opposite the write protect).
I'm even thinking of using 'type SER: to RAM:filename'
NEVER use the TYPE command to transfer files - it converts things to ASCII for display on the console device (or whatever you redirect it to). This means the high bit gets stripped, or it interprets some of the characters as "End of File" before the whole thing is transmitted. Use COPY instead:
COPY filename >SER: (or PAR:, PRT:, SAY:, RAM:, NIL:, etc.).
Amiga Explorer still doesn't like running (but I'm very sure it's a null modem cable issue now)
Make sure you're using a LapLink style (7, 8, or 9-pin wired) cable. This will connect things up so that you're using RTS/CTS (hardware) handshaking. It uses lower overhead and less garbage on the RxD/TxD lines for faster transfers (I can easily use a 56K modem on my A4K). You may also have to setup your prefs for proper operation, as I don't know if AmiEx overrides the settings (like JRComm does).
Do you have a CD-ROM in there? You could just burn out all your ADF files on the PC to a CD, then read them on the A2K.
banzai