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Amiga computer related discussion => Amiga Marketplace => Topic started by: redrumloa on October 09, 2008, 03:24:06 AM

Title: Looking for SMD rework station, suggestions?
Post by: redrumloa on October 09, 2008, 03:24:06 AM
I don't want to pay thousands of dollars to do the occasional SMD repair. Can anyone recommend a value brand SMD rework station? I see a couple real cheap ones on eBay, as long as they work I may buy one.
Title: Re: Looking for SMD rework station, suggestions?
Post by: Castellen on October 09, 2008, 06:15:54 AM
If you don't want to spend a lot, look out for one of the Hakko 850 rip-offs.  There are loads of them coming out of China under various "brands".  e.g. Lukey 850
I've been using one of these for several years now without any problems, and it does get a lot of use.  Be aware that the quality will probably vary a lot between units, I suspect I was lucky with mine.
Title: Re: Looking for SMD rework station, suggestions?
Post by: AmigaFun on October 09, 2008, 06:41:04 AM
I was considering getting one from here.

http://www.pcb-soldering.co.uk/index.php

I need to replace all the SIMM sockets in my A4000, and if I pluck up the courage to do it, then I will buy one from here. Cheap enough to work once or twice.
Title: Re: Looking for SMD rework station, suggestions?
Post by: darksun9210 on October 09, 2008, 08:18:27 AM
cool,
speaking as a total novice,
what would i need to:-
remove/replace through hole mounted sockets and componants, and surface mount stuff?
specificly, 72pin sim sockets, 68040/060's, surface mount voltage regulators / caps / IC's...

would one of these stations be helpfull?

i get the idea of a temperature controlled soldering iron, and will probably get one, but i don't get how a hot air gun could be usefull? also, de-soldering through hole mounted stuff, whats best? solder wick, or a vacuum pump? or ...?

blatantly i'm going to be doing amiga work so i want to get it right! :-)  but i'll be practicing on old PC mainboards till i get it right :-D
the last thing i want to do is to goto maplin's to get a £5 soldering iron and start poking my miggy will it! :lol:
Title: Re: Looking for SMD rework station, suggestions?
Post by: Chain on October 09, 2008, 08:44:45 AM
Im using AYOUE (or its AOYUE? well whatever... hotair rework, and its worth every penny, fantastic machine for that price.

look at some of my pics, ie. http://www.amiga.org/gallery/index.php?n=2174
http://www.amiga.org/gallery/index.php?n=2174
it will be imposssible to do it without it. with ayoue 850 its a piece of cake  :-D

Ive once also replaced memory chips on Viper520 turboboard (pretty rare, and with directly soldered 8MB in four chips),  with chips desoldered from simm sticks. few minutes and its runnin like new.

advices:
1) learn how to use it on some peecee boards or similar
2) use a lot of flux and quality solder paste

brand isnt important imho, and i can only recommend that korean blackbox! (ayoue). most brands uses same nozzles iirc
Title: Re: Looking for SMD rework station, suggestions?
Post by: Protek on October 09, 2008, 08:52:35 AM
Would the Dremel Versatip be any good as SMD rework tool?
Dremel Versatip (http://www.dremeleurope.com/dremelocs-uk/Product.jsp;jsessionid=741DB13BE44F6E9751FB629910429B3F?&ccat_id=890&prod_id=330)
Title: Re: Looking for SMD rework station, suggestions?
Post by: chiark on October 09, 2008, 08:53:50 AM
Likewise, I've got an AOYUE unit but went for the 768 which has a very good soldering iron with fume extraction along with the hot air functionality.

It is an absolute pleasure to use!

I got it from buyaoyue.com :D , and recommend them.  They *might* be able to offer a discount - I did ask about offering a discount to eab and amiga.org and they said they'd consider it...  However, they're UK based.
Title: Re: Looking for SMD rework station, suggestions?
Post by: nBit7 on October 09, 2008, 09:23:18 AM
What type of packages do you want to be able to do rework?
I assume we are not talking BGA.

Do you need to remove parts without destroying them?
If do you will need a hot air station.
If not a good iron is all you need (unless we are talking LCC packages).
Title: Re: Looking for SMD rework station, suggestions?
Post by: darksun9210 on October 09, 2008, 09:56:32 AM
ok, i'm pretty much sold on the hot air station idea,
i'm looking at an aoyui968 repair station, and i think i may be asking for it for xmas :lol:

what i'll need it for:-
72pin simm socket replacements on A4000
Bliz1240 -> 1260 upgrade, CPU change and voltage regs
BlizPPC040 -> PPC060 upgrade, cpu change and voltage adjustment
DCE bliz1260 simm socket change from angled to inline
A4000/A1200/A600/CD32 cap replacement
A600 trapdoor memory expansion build
A600 accelerator build
030 -> 060 socket adapter with memory build (yeah right ;-) )

i still don't get how you solder/desolder with what is to all intents and purposes a super hot mini hair dryer? :lol:
Title: Re: Looking for SMD rework station, suggestions?
Post by: CodePoet on October 09, 2008, 10:04:28 AM
@redrumloa

I bought a stack of Xytronic soldering/desoldering equipment from HEI (howard electronics) about 6 years ago, and they're still going great!

I've worked on boards from medium to large complexity without any issues at all :D Here's a linky: http://www.howardelectronics.com/xytronic/lf8000850dtp.html (http://www.howardelectronics.com/xytronic/lf8000850dtp.html)

Mine is the NON-leadfree version of the above link. I'm sure they'd do the same non-LF version much cheaper if you ask since they're trying to get rid of them. Below are a few links of a couple of homebrew PCBs I've assembled with it:

Processor board (http://www.podecoet.org/projects/gpsbits/images/images/graphics/Photos/gpsbits/med/coreFuncPOC.jpg)
Simulator board (http://www.podecoet.org/projects/gpsbits/images/images/graphics/Photos/gpsbits/med/gsmSimulator.jpg)
Board I can't talk about yet (http://www.podecoet.org/projects/splitmoon/images/images/graphics/Photos/splitmoon/med/dscf3672.jpg)

...And here is a commercially produced PCB from ourPCB.com, but was assembled using the above rework equipment:

GPSBiTS tracker (http://www.podecoet.org/projects/gpsbits/images/images/graphics/Photos/gpsbits/med/latest.jpg)

Hope this helps :P
Title: Re: Looking for SMD rework station, suggestions?
Post by: Quagmire on October 09, 2008, 12:16:59 PM
I bought one of theose Hakko knock offs from China and it's worked fine for over a year so far :-)I use it to repair Apple iBook / Pwerbook Pcbs.

  the only part I wouldn't advise scrimping on is a decent fine tipped soldering iron setup as ones from china a rubbish.

Title: Re: Looking for SMD rework station, suggestions?
Post by: billt on October 09, 2008, 01:34:15 PM
Quote
i still don't get how you solder/desolder with what is to all intents and purposes a super hot mini hair dryer?


Super hot air heats up solder, solder melts, remove part. What's not to understand?

I've even used an el-cheapo hot air paint stripper gun to do this before. Consider this, how are you going to get a desoldering iron onto all those BGA pads? You can't, you need a hot air flow to heat up the entire chip until it comes loose. Same for applying a new BGA. Just watch out for temperature sensitive items. I've exploded capacitors and batteries before with the hot air, and the insides of a coin battery do not taste good.  :crazy:
Title: Re: Looking for SMD rework station, suggestions?
Post by: billt on October 09, 2008, 02:52:44 PM
Anyone have suggestions of what is good for ROHS solder rework with the airflow tools? I'm not up to date on temps required for that kind of thing. The 857A++ sounds nice but the temps dont' go as high as the 850A++. (from the buyaoyue.com mentioned) Not sure if the different style air pump or adjustable airflow control makes any meaningful difference.
Title: Re: Looking for SMD rework station, suggestions?
Post by: darksun9210 on October 09, 2008, 03:19:16 PM
Quote
Super hot air heats up solder, solder melts, remove part. What's not to understand?

:lol: well i got that bit, i just didn't get how it removes the solder cleanly, or if it poses a risk to the PCB or other components :-D

so it doesn't remove the solder, and i have a heck of a clean up job, plus i may have toasted some other components aswell. hmmmm... i don't think i'll be using a hot air gun to remove the 040 from a blizzPPC card  :-o :lol:
Title: Re: Looking for SMD rework station, suggestions?
Post by: Eclipse on October 09, 2008, 04:07:00 PM
Thank god I don't have to adhere to ROHS crap.
Title: Re: Looking for SMD rework station, suggestions?
Post by: hardlink on October 09, 2008, 06:54:39 PM
Quote

CodePoet wrote:
 Below are a few links of a couple of homebrew PCBs I've assembled with it:

Board I can't talk about yet (http://www.podecoet.org/projects/splitmoon/images/images/graphics/Photos/splitmoon/med/dscf3672.jpg)


Hmm, not only can you not talk about it, I see you pixelated names on the board, too. By the glowing flux capacitor near the center, I think I know what this board does - but where did you get the Plutonium ?  :-P
Title: Re: Looking for SMD rework station, suggestions?
Post by: Damion on October 09, 2008, 07:33:36 PM
Quote

billt wrote:
I've exploded capacitors and batteries before with the hot air, and the insides of a coin battery do not taste good.  :crazy:


LMAO!

BTW -- Anyone try ChipQuick for removing SMD components?

http://www.youtube.com/watch?v=FTQqjggeklo

Seems like a cheap/easy option for occasional use.

Title: Re: Looking for SMD rework station, suggestions?
Post by: billt on October 10, 2008, 02:41:46 AM
Quote
BTW -- Anyone try ChipQuick for removing SMD components?


I've used it for PQFP parts. Works pretty good for things that you have access to the pins for. You slather it on to reduce the melting temp of solder holding a chip to a board to make it wasier to remove, and clean it off before applying the new chip. Also handy for some through pin things when the power or ground pins are stubbornly attached and harder to desolder/suck than the signal pins are. Not useful for BGAs as you can't access the balls of course.
Title: Re: Looking for SMD rework station, suggestions?
Post by: CodePoet on October 10, 2008, 05:30:41 AM
Quote

Hmm, not only can you not talk about it, I see you pixelated names on the board, too. By the glowing flux capacitor near the center, I think I know what this board does - but where did you get the Plutonium ?


Ebay of course! It has one billion gigajoules and is backwards compatible with Zorro II :crazy:
Title: Re: Looking for SMD rework station, suggestions?
Post by: redrumloa on December 06, 2008, 07:30:20 PM
I just bought THIS (http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=200282259356).

Any suggestions for tips?
Title: Re: Looking for SMD rework station, suggestions?
Post by: Castellen on December 06, 2008, 08:05:26 PM
Looks like it comes with the standard array of nozzels.  I use the equivalent of the 6mm diameter one for all my SMD work, never bother changing it.

With the soldering iron tips, since it's obviously a Hakko knock-off, it hopefully fits the good quality Hakko tips.
For most work, I use the K tip (http://amiga.serveftp.net/images/CS_socket/clean_PCB_pads-big.jpg), Hakko part number 900M-T-K
It suits a wide variety of work as you can use the tip from different angles depending on the heat conduction area you need.  For example, use the wide side of the tip for soldering a heavy power cable, or use the pointy tip for small SMD stuff.  I've been using these tips on nearly a daily basis for the last 15 years after a recommendation from a Hakko sales rep.

For very fine pitch stuff, I use the 1mm needle tip (http://amiga.serveftp.net/images/CS_socket/solder_missed_pin-big.jpg), Hakko part number 900M-T-1C
I think they also do a 0.5mm tip, but unless you're working on SMD stuff smaller than 0402, it's probably not much use.
Fine tips are not good for many jobs as you can't get heat conduction to the end of the tip fast enough for anything with much thermal mass.  So you have no hope of using desoldering wick with it for example.

Hope that helps.
Title: Re: Looking for SMD rework station, suggestions?
Post by: redrumloa on December 13, 2008, 03:02:58 AM
Sigh.. it arrived today. I eagerly opened the box to find out there was no packing material, the outerbox was no bigger than the inner box of the unit.

http://i35.tinypic.com/2m6o5ki.jpg (http://i35.tinypic.com/2m6o5ki.jpg)

http://i38.tinypic.com/2cdu3ae.jpg (http://i38.tinypic.com/2cdu3ae.jpg)

I've PM'ed the seller through eBay, we'll see what happens. I'm not feeling good about it...

Oh yeah, the seller claims to be in California. Bull crap, this sucker shipped from China.
Title: Re: Looking for SMD rework station, suggestions?
Post by: redrumloa on December 13, 2008, 04:07:23 PM
No replies yet, I may have to leave negative feedback.
Title: Re: Looking for SMD rework station, suggestions?
Post by: Castellen on December 13, 2008, 07:04:32 PM
Ouch, that looks a bit messed up.

The seller may well be local, so they probably have a contact in China who supplies the units and sends them direct to the buyer.  I often see that kind of thing here in NZ.

Best of luck in getting in contact with them, at the very least they should offer you a refund.  :pissed:
Title: Re: Looking for SMD rework station, suggestions?
Post by: Hessu on December 15, 2008, 05:22:40 PM
Quote

Protek wrote:
Would the Dremel Versatip be any good as SMD rework tool?
Dremel Versatip (http://www.dremeleurope.com/dremelocs-uk/Product.jsp;jsessionid=741DB13BE44F6E9751FB629910429B3F?&ccat_id=890&prod_id=330)


I have used that one, when removed SMD's from A4000. You have to be extremely careful, since it is really hot, i recommend to practice with some old stuff, before doing it with that, all in all i had succeed with it and now having a working A4000 audio without crackling noices.