Are there 3D printers that model in metal? At least ones that are fairly accessible to the customer?
For metal you use a CNC Mill or lathe for rounder objects. It sculpts it from a solid metal block.
Why not just 3D print it, time and materials on a quality 3D printer is going to be cheaper than manufacturing it. That's what Commodore would have done if they were still around!
3D printing is great for small complex pieces, but for a large case would take too long. Also if you dont use resin (liquid) or teflon powder 3d printing then you get lines with extruder method that you would have to sand down. Best to use mould injection but it takes alot of effort to make the moulds making it very expensive.. For one prototype case it will probably cost about $20000 USD. A mould for a small door plaque can cost up to $3000 USD.
I think metal stamping is probably most cost effective solution if sales do ramp up. You can do more complex shapes, in a larger volume economically.
I think the case is awesome and the way i read darkage comments
Is that he is being a bit of a tool. He is obviously the best case maker in the world
I never made my own case before nor do I want to, but I do firmly believe in using the right tools for the job! Where you see awesome, I see improvements simple as that.