Password protection wouldn't stop it from being able to be low-level formatted, especially on an A3k, which is not going to recognize PC password schemes. If you're using the SCSI BIOS, or whatever the equivalent on your card is to attempt a low-level, and you're getting errors, it's probably the drive, the cable, or the controller card. I'd call Adaptec and find out what the error code means, their tech-support is wonderful in my experience.
also, a drive can easily be failing but still ID and sometimes even SCAM itself on the SCSI chain. I've had harddrives before that would register as though the hardware was working, and would ID properly, but I couldn't low-level them, or anything else because the drive was in fact damaged.
Double check your SCSI cable. Double check your controller, but it's probably a bad drive if it wouldn't work on your A3k either.